3D-printed prototype

COMPLETED

Produce physical prototype using 3D printing. This will validate that the device works as intended in its current geometry. Also allows for discovering defects and possible problems to fix in future models.

See it in action!

Optimize model for manufacturing (DFM)

COMPLETED

After deciding on materials to use, follow Design For Manufacturing (DFM) principles to update the geometry of each part to make sure that it can be reasonably manufactured using conventional manufacturing methods.

A close-up of the 3D-printed prototype for the Volio binding device.
Realistic digital renders of the (current) final version of the Volio binding device.
Realistic digital renders of the (current) final version of the Volio binding device.
Close-up showing metal parts being machined.

Have DFM model fabricated

COMPLETED: waiting

Validate the DFM design by having a physical model made by a prototyping shop.

Order placed. Waiting for test assembly and full production.

Hammer smashing a hard surface. We'll work out the kinks.

Test DFM prototype

August 2026

Find all the imperfections and “hammer out the kinks” so to speak.

Do the parts work together correctly? Are they too fragile or rigid? What challenges did the prototyping shop have that need to be addressed?

Manufacturing floor with machinery.

Find manufacturing parters

COMPLETED EARLY!

Reach out to multiple manufacturers and obtain a quote and feedback on manufacturability.

I have already received multiple quotes for each required part and connected with a manufacturing agent to coordinate the quality, assembly, warehousing, and shipping processes.

Rocket launch.

Launch Kickstarter campaign

September 2026

Funding push!

White cargo van driving on a rural road.

Shipping and delivery

August 2027

Volio Folios are on the way!

I’m hoping (and expecting) that it won’t take this long to deliver after funding, but I am giving plenty of time in case we need to make changes to parts or manufacturers along the way.